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Sintered mesh filter

Lvyuan has been a pioneer in the filtration industry, leveraging global cutting-edge technologies to produce advanced sintered mesh filters. The stainless steel sintered mesh filter stands out as one of the most sought-after products in the market.

Personalized customization:

Whether choosing from these specifications or presenting your unique requirements, Lvyuan ensures a tailored approach to meet your specific needs.

After-Sales Service and Warranty:

We offer comprehensive after-sales services, including installation guidance and technical support. Our products also come with a specified warranty period to ensure a worry-free experience for our customers.

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Lvyuan sintered mesh filter

Specification

Lvyuan has been a pioneer in the filtration industry, leveraging global cutting-edge technologies to produce advanced sintered mesh filters. The stainless steel sintered mesh filter stands out as one of the most sought-after products in the market.

• Our filters are constructed from various materials, including stainless steel (304, 316, 316L, 904L), monel, hastelloy, nickel, aluminum, brass, bronze, copper, and carbon steel.

• The layers can be single, 2 to 3, 5-layer, 6-layer, or customized based on specific requirements.

• Operating temperatures range from -200°C to 600°C, depending on the material and application. With a filtration rating from 1 to 250 microns, our filters achieve an impressive filtration efficiency of up to 99.98%.

• They are available in different shapes such as disc, cylinder, sheet, plate, cone, screen, and basket, and can be connected using 222, 226, SOE, or DOE configurations.

What is sintered mesh filter?

A sintered mesh filter is a type of filtration element created through the process of sintering, where metal particles are compacted and heated to form a porous structure. The filter is typically composed of multiple layers of woven wire mesh that are sintered together, resulting in a robust and durable material with precise filtration properties. Sintered mesh filters are widely used for their ability to provide reliable and efficient filtration in various applications.

Key features of sintered mesh filters include

Used for the filtration of polyester, water treatment, oils, pharmaceuticals, food and beverages, chemicals, filtration of synthetic fiber products, and high-temperature air, among other mediums.

01. Porous Structure

The sintering process creates a porous structure with interconnected voids, allowing for the effective capture of particles.

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02. Material Options

These filters can be made from different materials such as stainless steel, monel, hastelloy, nickel, aluminum, brass, bronze, copper, and carbon steel, offering versatility for different applications.

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03. Filtration Ratings

Sintered mesh filters come in various filtration ratings, typically ranging from fine to coarse, allowing users to select the appropriate filter for their specific needs.

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04. Temperature Resistance

Depending on the material used, sintered mesh filters can withstand a range of temperatures, making them suitable for diverse operating conditions.

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05. Durability

The sintering process enhances the mechanical strength of the mesh, ensuring durability and stability in challenging environments.

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06. Shape Variability

These filters can be shaped into discs, cylinders, sheets, plates, cones, screens, baskets, or other custom forms to fit specific filtration requirements.

How does sintered mesh filter work?

A sintered mesh filter works by utilizing its porous structure to capture and remove particles from a fluid or gas stream. The process involves the creation of a filter material through sintering, which is a method of compacting and heating metal particles to form a coherent and porous structure. Here's an overview of how sintered mesh filters function:

Creation of Porous Structure

The sintering process involves compacting metal particles and heating them to a temperature below their melting point. As the particles are heated, they bond together, forming a porous structure with interconnected voids.

Formation of Mesh Layers

Sintered mesh filters are typically constructed with multiple layers of woven wire mesh. Each layer of mesh is carefully arranged and sintered together, creating a robust and stable filter material.

Particle Capture

The porous structure of the sintered mesh allows fluids or gases to flow through while trapping particles based on their size. Particles that are larger than the openings in the mesh are captured on the surface or within the voids.

Efficient Filtration

Sintered mesh filters offer precise filtration capabilities, as the size and distribution of the pores can be controlled during the manufacturing process. The filters can be designed to achieve specific filtration ratings, ranging from fine to coarse, depending on the application requirements.

High Temperature and Pressure Resistance

Sintered mesh filters are known for their durability and resistance to high temperatures and pressures. This makes them suitable for applications in challenging environments, such as those found in the oil and gas industry.

Easy Cleanability

Due to their surface filtration nature, sintered mesh filters are often easy to clean. Cleaning methods may include backwashing, ultrasonic cleaning, or other techniques, depending on the filter design and the nature of the captured particles.

Versatility in Applications

Sintered mesh filters find applications in various industries, including oil and gas, petrochemicals, pharmaceuticals, food and beverage, and more, where efficient particle removal is crucial.

How Many Layers Should a sintered Mesh Filter have?

He number of layers in a sintered mesh filter can vary based on the specific requirements of the application and the desired filtration characteristics. Generally, sintered mesh filters are available in single-layer and multi-layer configurations. Here are some considerations for choosing the number of layers:

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Single-Layer Mesh

Single-layer sintered mesh filters are simpler in structure and may be suitable for applications where coarser filtration is acceptable. They are often used for applications with less critical filtration requirements.

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Multiple Layers (Multilayer) Mesh

Multilayer sintered mesh filters consist of several layers of mesh stacked together and sintered. The use of multiple layers allows for enhanced filtration capabilities and finer particle retention. Each layer in a multilayer filter may have a different mesh size or be oriented in a specific way to achieve precise filtration ratings.

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Increased Filtration Efficiency

Adding more layers to the sintered mesh filter generally increases the filtration efficiency by providing additional barriers for particles to pass through. Multilayer filters can capture a broader range of particle sizes and offer finer filtration options.

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Tailored Filtration Ratings

The combination of different mesh sizes in each layer allows for the customization of filtration ratings to meet specific application needs. Manufacturers can tailor multilayer filters to achieve precise levels of filtration based on the desired micron rating.

Uniform Flow Distribution

Multilayer filters can provide more uniform flow distribution across the entire filter surface, improving overall performance.

Enhanced Strength and Durability

The stacking and sintering of multiple layers contribute to the overall strength and durability of the filter. This can be advantageous in applications involving high-pressure or abrasive conditions.

We’ve got answers.

Browse some answers to our most common questions, or you can drop us a line to ask something else.

See all FAQs

Sintered Metal Filter

How often should industrial sintered metal filter cartridges be replaced?

The replacement frequency depends on the operating conditions and the level of contaminants in the process. Regular inspection and monitoring help determine the optimal replacement schedule.

What is the cleaning process for industrial sintered metal filter cartridges?

Cleaning methods include backwashing, ultrasonic cleaning, chemical cleaning, or a combination of these, depending on the type of contaminants and the cartridge material.

Are industrial sintered metal filter cartridges environmentally friendly?

Yes, these cartridges are environmentally friendly due to their reusability and longer lifespan, contributing to reduced waste generation compared to disposable filters.

How can I select the right industrial sintered filter cartridge for my application?

Consult with the manufacturer or supplier, providing details about your specific requirements, such as filtration needs, operating conditions, and industry standards, to receive guidance on selecting the most suitable cartridge for your application.

In which industries are industrial sintered metal filter cartridges commonly used?

These cartridges find applications in petrochemicals, pharmaceuticals, water treatment, food processing, automotive, aerospace, and many other industries where precise and reliable filtration is essential.

What is the temperature range that industrial sintered metal filter cartridges can handle?

The temperature range varies based on the material used, but they can typically withstand temperatures from -200°C to 1000°C or even higher for certain alloys.

Can industrial sintered metal filter cartridges be customized?

Yes, these cartridges can be customized in terms of dimensions, filtration ratings, materials, and end connections to suit the specific needs of different industrial processes.

How often should industrial-sintered metal filter cartridges be replaced?

The replacement frequency depends on the operating conditions and the level of contaminants in the process. Regular inspection and monitoring help determine the optimal replacement schedule.

Sintered wire mesh filter

Benefit from outstanding high-pressure resistance and consistent filtration efficiency with Lvyuan's sintered metal mesh. Our sintered wire mesh finds versatile applications in diffuser screens, centrifuges, breather vents, fluidized beds, chromatography, polymer processing, petrochemical industries, hydraulic filters, and more.

Sintered wire mesh filter

stainless steel filter water

Lvyuan’s sintered stainless steel filter stands as a pivotal filtration element crafted through a meticulous sintering process, with stainless steel serving as the core material.

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Discover the epitome of precision filtration with our Sintered Porous Filter Discs at Lvyuan. As a leading provider of filtration solutions, we take pride in offering high-performance filter discs designed to meet the most stringent industrial requirements.

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Sintered metal filter cartridge

Lvyuan specializes in the production of high-quality industrial-sintered metal filter cartridges. These cartridges are meticulously crafted using advanced sintering techniques and premium materials, ensuring durability and optimal performance in various industrial applications.

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Sintered powder metal filters

Sintered powder metal filters are crafted from compressed and sintered metal powders, forming a porous structure. Porosity: 28%-50% Permeability: 0.02-20L/cm²minPa Pressure Resistance: 0.5Mpa Temperature Resistance: Less than 280℃

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Discover the efficiency and versatility of Lvyuan's sintered titanium filters, offering an optimal solution for diverse applications, including water treatment, gas diffusion, chemical experiments, and pharmaceutical processes.

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Sintered felt filter cartridge

Lvyuan sintered felt filter cartridge is processed using stainless steel fiber sintered felt, with the standard material being 316L. The finished felt is formed by different pore size layers to create a gradient density, allowing for controlled high filtration precision and dirt holding capacity.

Sintered felt filter cartridge

Lvyuan

What sets us apart from other porous filter suppliers is our unwavering commitment to producing products that are not only of superior quality but also budget-friendly. We strive to establish trust with our customers by delivering affordable solutions without compromising on excellence. About Lvyuan

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