Case Study: Titanium Rod Filter for Thai Customer
Product: 60x300mm Titanium Rod Filter
Filtration Accuracy: 0.45 microns
Thread Size: M20
Quantity: 300 pieces
Customer Location: Thailand
Background
A customer from Thailand, involved in the chemical processing industry, approached us with a specific filtration requirement for their production process. They needed high-quality filters to ensure precision and reliability in filtering fine particles from harsh chemicals. After evaluating various materials and specifications, they chose our 60*300mm titanium rod filters with an ultra-fine filtration accuracy of 0.45 microns.
Requirements
Material: The customer required a titanium filter due to its exceptional corrosion resistance, especially in harsh environments with aggressive chemicals.
Filtration Accuracy: A precision of 0.45 microns was essential to ensure the removal of even the smallest particles, providing superior filtration efficiency and preventing contamination in their production line.
Size & Thread: The filter needed to be 60mm in diameter and 300mm in length, with a standard M20*2.5 thread for easy installation in their existing filtration system.
Solution
We worked closely with the customer to meet their exact specifications. Our experienced team fabricated the filters using high-quality titanium, ensuring they would be durable and able to withstand extreme conditions without corroding or degrading over time. The filters were custom-designed to have 0.45-micron filtration precision, allowing for reliable particle retention.
We also ensured the M20*2.5 threaded design would fit perfectly with the customer's filtration system, making the installation process smooth and efficient.
Results
After production, we delivered the 300 titanium rod filters within the agreed-upon time frame, ensuring that the customer’s operations would proceed without delay. The filters provided superior filtration performance, with the fine 0.45-micron capability effectively capturing microscopic particles that could otherwise compromise the quality of their products.
The customer reported significant improvements in the overall efficiency of their filtration system, with less downtime and a reduction in contamination rates. The titanium material proved to be highly resistant to corrosion, even in their challenging environment, ensuring the longevity of the filters and reducing maintenance costs.
Conclusion
This case demonstrates our ability to provide customized, high-performance filtration solutions tailored to the unique needs of our customers. By focusing on quality, precision, and customer satisfaction, we were able to deliver a product that exceeded expectations, helping our Thai customer enhance their operations and product quality.
Our 60*300mm titanium rod filters with 0.45-micron filtration accuracy are an excellent choice for industries requiring high durability, precision filtration, and corrosion resistance.
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How are sintered plastic porous filters manufactured?
Sintered plastic porous filters are manufactured through a process of molding, sintering, and machining. This involves compacting the polymer particles into a desired shape, heating them to a specific temperature to fuse the particles together, and then machining the filter to achieve the desired dimensions and surface finish.
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How is the filtration accuracy of sintered powder filters determined?
The filtration accuracy is determined by the pore size and micron rating of the sintered powder filter. These parameters can be customized based on the application's particle filtration requirements.
For customization
How can we guarantee quality?
Always take a pre-production sample before mass production.
Our state-of-the-art testing equipment and rigorous adherence to quality control standards ensure that our filter housings and filter elements comply with ISO 9001.
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What materials are used in sintered metal filter?
Sintered metal filters are typically made from stainless steel, such as 304 or 316, due to its corrosion resistance and durability. Other alloys, like Hastelloy or Inconel, may also be used based on specific application requirements.
What is a sintered metal filters?
A sintered metal filter is a porous material produced by compacting and heating metal particles to create a solid structure with interconnected pores. It is commonly used for filtration in various industries.
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stainless steel filter water
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Lvyuan Stainless Steel Pleat Filter Cartridge constructed from high-quality SS 304 or SS 316L material, this filter exhibits exceptional resistance to high temperatures and rust.
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