Custom PE Multilayer Filter Disc for a Spanish Client

Discover how Lvyuan delivered a custom PE multilayer filter disc solution for our Spanish client, enhancing filtration efficiency and performance. Trust Lvyuan for your filtration needs. Learn more about our expertise in custom PE multilayer filter disc solutions.

Project Overview

 

A client from Spain required a customized PE (polyethylene) multilayer filter disc for their precision filtration system. The specifications demanded high filtration accuracy, durability, and a multilayer design to enhance performance. With Lvyuan’s expertise in sintered plastic filtration technology, we delivered a solution that met their exact needs.

 

Customer Requirements

 

The client’s filtration system required the following filter specifications:

Material: Sintered Polyethylene (PE)
Dimensions: 490mm × 80mm
Layer Structure: (1.5mm × 2 layers)
Filtration Accuracy: 0.5µm
Quantity: 200 pieces

 

pe sintere disc


The challenge was to ensure uniform pore distribution for effective fine particle filtration while maintaining mechanical strength across the multilayer structure.

 

Manufacturing Process & Solution

 

Lvyuan utilized advanced sintering technology to produce the high-precision multilayer PE filter discs, ensuring optimal filtration performance and structural integrity.

 

Key Steps in Production:

 

1. Material Selection & Preparation: High-purity ultra-high molecular weight polyethylene (UHMWPE) was used for chemical resistance and long-term durability.
2. Precision Sintering & Layer Formation:

The 1.5mm-thick layers were sintered at controlled temperatures to achieve a uniform pore structure with 0.5µm filtration accuracy.
Multiple layers were bonded seamlessly to enhance depth filtration without compromising flow rate.
3. Cutting & Surface Treatment:

Each 490×80mm disc was precisely cut to ensure dimensional accuracy.
A special surface treatment was applied to enhance mechanical strength and prevent particle shedding.
4.Quality Inspection & Testing:

Pore size distribution tests confirmed the 0.5µm accuracy.
Pressure resistance tests ensured structural stability under operating conditions.
Flow rate testing validated optimal performance for the client’s filtration system.


Final Outcome

 

The 200 custom PE multilayer filter discs were successfully manufactured and shipped to the Spanish client. They were impressed with:

✅ Precise 0.5µm filtration efficiency
✅ Durable and chemically resistant PE material
✅ Optimized multilayer design for enhanced performance
✅ Fast production and timely delivery

 

Conclusion

Lvyuan remains committed to custom filtration solutions, providing high-precision sintered plastic filters for a wide range of industries. Whether you need PE, PP, or PTFE filtration components, we have the expertise to meet your exact requirements.

Need a custom sintered filter solution? Contact Lvyuan today!

 

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wire mesh filter
wire mesh filter
stainless cartridge filter housing
stainless cartridge filter housing
multi catridge stainless steel filter housing
multi catridge stainless steel filter housing
Sintered PE Filter
Sintered PE Filter
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FAQ
Stainless Steel Pleated Filter Cartridges
What are the main applications of Stainless Steel Pleated Filter Cartridges?

These cartridges are commonly used for polymer melt filtration, high-temperature gas and steam filtration, and filtration of high-temperature liquids and viscous fluids in industries such as petrochemicals, manufacturing, and more.

For products
How are sintered metal filters cleaned?

Cleaning methods for sintered metal filters include backwashing, ultrasonic cleaning, and chemical cleaning. The method depends on the type of contaminants and the filter's specifications.

Sintered Titanium Filters
Do Sintered Titanium Filters Offer High Flow Rates?

Yes, sintered titanium filters support high flow rates at low-pressure drops, optimizing efficiency and ensuring consistent filtration performance.

Sintered Powder Filters
What materials are commonly used in sintered powder filters?

Common materials include stainless steel (316L, 304L), bronze, Inconel®, Nickel, Monel®, Titanium, and other alloys. The material choice depends on the specific application's requirements.

For customization
Do you supply OEM/ODM service?

Certainly, we have the capability to customize filter housing and filter elements according to your specific application. Our customization process adheres completely to your provided drawings, requirements, logo, and any other specifications you may have.

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