Custom Filtration Solution for French Client

Overview

In the quest for high-quality filtration solutions, we recently completed a project for a French client who required a specific filtration setup for their industrial operations. The client sought 10 units of a 10-inch 7-core stainless steel 304 filter rated for 10 bar working pressure. The filters were designed to meet stringent specifications and improve the overall efficiency of their processes.

Client Requirements

Quantity: 10 units
Size: 10 inches
Core Type: 7-core design
Material: SS304 stainless steel
Working Pressure: Up to 10 bar
Wall Thickness: 3 mm
Height from Ground: 100 mm
Inlet/Outlet Port: Flange connection with a diameter of 50 mm
Design Reference: Based on the existing 20-inch 7-core filter model.

Design and Specifications

We initiated the project by closely reviewing the client’s specifications. Our design team utilized the existing 20-inch 7-core filter model as a reference point, ensuring consistency in performance while adapting to the client's request for a smaller size.

Material Selection: The choice of SS304 stainless steel not only provides excellent corrosion resistance but also maintains hygienic properties necessary for industrial filtration.

Filter Dimensions:

Diameter: 10 inches
Height: 100 mm from the ground, allowing for easy access and maintenance.
Wall Thickness: 3 mm, ensuring durability under high-pressure conditions.
Pressure Rating: The design supports a maximum working pressure of 10 bar, making it suitable for various industrial applications.

Flange Connections: The 50 mm flange connections were integrated for seamless installation and maintenance, ensuring compatibility with the client’s existing systems.

Manufacturing Process

The manufacturing process involved several key steps:

Material Procurement: SS304 was sourced from reliable suppliers, ensuring that the raw materials met international quality standards.
Precision Fabrication: Using advanced CNC machining, our engineers fabricated the filter bodies, ensuring tight tolerances and optimal fit for the internal components.
Quality Control: Each unit underwent rigorous testing to ensure that it met the specified pressure ratings and performance benchmarks.

Testing and Delivery

Before the final delivery, all 10 units were subjected to:

Hydrostatic Testing: Each filter was tested under pressure to confirm the integrity of the materials and the design.
Performance Evaluation: Flow rates and filtration efficacy were evaluated to ensure compliance with the client’s operational needs.

The filters were delivered on schedule, packed securely to prevent any damage during transit.

Client Feedback

Upon receiving the units, the client expressed satisfaction with the quality and adherence to specifications. They reported significant improvements in their filtration efficiency and overall process reliability.

Conclusion

This case study underscores our commitment to providing tailored filtration solutions that meet diverse client needs. By leveraging existing designs and materials, we successfully delivered a custom solution that aligned perfectly with our client’s operational requirements in France. We look forward to future collaborations and continuing to support our clients with top-notch filtration technologies.