Custom Filtration Solution for French Client

Discover how Lvyuan crafted a custom filtration solution for our French client, enhancing efficiency and reliability. Explore this case to see how Lvyuan's expertise in custom filtration solutions can transform your operations.

Overview

 

In the quest for high-quality filtration solutions, we recently completed a project for a French client who required a specific filtration setup for their industrial operations. The client sought 10 units of a 10-inch 7-core stainless steel 304 filter rated for 10 bar working pressure. The filters were designed to meet stringent specifications and improve the overall efficiency of their processes.


Client Requirements

Quantity: 10 units
Size: 10 inches
Core Type: 7-core design
Material: SS304 stainless steel
Working Pressure: Up to 10 bar
Wall Thickness: 3 mm
Height from Ground: 100 mm
Inlet/Outlet Port: Flange connection with a diameter of 50 mm
Design Reference: Based on the existing 20-inch 7-core filter model.

 

316 stainless steel filter housing

 

Design and Specifications

 

We initiated the project by closely reviewing the client’s specifications. Our design team utilized the existing 20-inch 7-core filter model as a reference point, ensuring consistency in performance while adapting to the client's request for a smaller size.


Material Selection: The choice of SS304 stainless steel not only provides excellent corrosion resistance but also maintains hygienic properties necessary for industrial filtration.

Filter Dimensions:

Diameter: 10 inches
Height: 100 mm from the ground, allowing for easy access and maintenance.
Wall Thickness: 3 mm, ensuring durability under high-pressure conditions.
Pressure Rating: The design supports a maximum working pressure of 10 bar, making it suitable for various industrial applications.

Flange Connections: The 50 mm flange connections were integrated for seamless installation and maintenance, ensuring compatibility with the client’s existing systems.


Manufacturing Process

 

The manufacturing process involved several key steps:


Material Procurement: SS304 was sourced from reliable suppliers, ensuring that the raw materials met international quality standards.
Precision Fabrication: Using advanced CNC machining, our engineers fabricated the filter bodies, ensuring tight tolerances and optimal fit for the internal components.
Quality Control: Each unit underwent rigorous testing to ensure that it met the specified pressure ratings and performance benchmarks.

 

Testing and Delivery

 

Before the final delivery, all 10 units were subjected to:


Hydrostatic Testing: Each filter was tested under pressure to confirm the integrity of the materials and the design.
Performance Evaluation: Flow rates and filtration efficacy were evaluated to ensure compliance with the client’s operational needs.

The filters were delivered on schedule, packed securely to prevent any damage during transit.


Client Feedback

 

Upon receiving the units, the client expressed satisfaction with the quality and adherence to specifications. They reported significant improvements in their filtration efficiency and overall process reliability.


Conclusion

 

This case study underscores our commitment to providing tailored filtration solutions that meet diverse client needs. By leveraging existing designs and materials, we successfully delivered a custom solution that aligned perfectly with our client’s operational requirements in France. We look forward to future collaborations and continuing to support our clients with top-notch filtration technologies.

 

Tags
Cartridge and Basket Filter Housings
Cartridge and Basket Filter Housings
high temperature sintered powder metal filter
high temperature sintered powder metal filter
Sintered wire mesh filter
Sintered wire mesh filter
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best water filter stainless steel
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FAQ
Sintered Titanium Filters
How Can Machinability of Sintered Titanium Filters be improved?

Machinability can be enhanced by selecting high-speed machining tools, creating conducive cutting environments, and using high-quality cutting tools to optimize cost, surface finishing, and integrity.

For products
What are sintered metal filters?

Sintered metal filters are porous materials made by compacting and heating metal powders without melting them completely. The process results in a rigid structure with interconnected pores, offering filtration capabilities for various applications.

What sizes and shapes are available?

Our sintered metal filters come in a variety of sizes and shapes to meet different application needs. Common configurations include cylindrical, disc, and tube shapes, with customizable dimensions to fit specific requirements.

Stainless Steel Pleated Filter Cartridges
Are these pleat cartridges corrosion-resistant?

Yes, the use of stainless steel (SS 304 or SS 316L) provides excellent corrosion resistance, making the cartridges suitable for applications where exposure to corrosive substances is a concern.

For company
What is Lvyuan main products?

Stainless steel filter housing, sintered metals, plastic PE filters, and other filter elements.

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